Tire manufacturing process.Step 1: mix of raw materials (Mixing)The ingredients.• Natural rubber is an important component in the production of tires, the rubber is flexible, resistant to impact and tensile strength is good, but there are constraints on natural rubber is an ideal temperature range of-40 used in up to 70° c, and cannot tolerate certain types of oil.• Synthetic rubber is a product that has been developed to correct the fault property over natural rubber. Synthetic rubber can be classified into two groups:Group 1 qualifying tyre heat resistance better than natural rubber, but eating a sticky property and flexibility than natural rubber. This group, including synthetic rubber (Styrene-Butadiene Rubber), SRB, BR (Polybutadiene Rubber)Group 2 resistant rubber with oil and heat resistant bacteria. Synthetic rubber in this group, such as CR (Chloroprene Rubber Neoprebe), NBR (Acrylomitrile Butadiene Rubber (uilites))• Powdered carbon black (Carbon Black) is a product obtained from crude oil. Rubber curing properties allow to increase the durability of the tires and scratch resistance in various khuan. • Various chemicals as a major component in natural rubber. Synthetic rubber and carbon black powder for preparation of catalysis in the production of the Rubber Compound and a lead image. The chemicals used are divided into 4 groups.1. a substance that makes the fixed-format (Vulcanizing Agent) rubber insert so that the rubber is flexible State status. These groups include: sulfur2. some substances (Protective Agent) sanklum that include substances such as ozone.3. the substance to help in the production process, such as oil, allowing the tyre compound possesses a wide appeal.4. other substances such as additives that cause the tire to tire, or with the Fu to various. Step 2: place a wire edge rubber (Bundling), rubber coating (Coating) forming the edge of the wire (Foaming).How is the lead wire into the edge of the tire is to pull wire into the production line and then smear it with dried latex from the paikhuenrupok wire?Wire used in production is divided into two categories. 1. wire Bead Wire for tires edge category.2. the wire type Cord Steel wire, steel fiber, which is used with Radial tires.Note After step 2, to get the wire edges (Bead Rings). Step 3 project canvas and rubber coating on canvas.Once this step has been taken through the rubber to wrap. Project canvas and rubber band in front of a wire belts. Step 4: place the rubber coating and steel wire with wire.After this step, you will have the belt strap front tires.Step 5 push the rubber to rubber cheek meat and rubber forming.Machines for forming rubber rubber compound is removed, forming a characteristic of the various parts may lead to other inputs, such as the canvas into 1 machine components that are used in forming the rubber has 2 characteristics are.1. category (Extrusion) machine is a machine that uses a rubber based pressure forming from the rotation of the screw, push the rubber compound over a mold out of Extrusion forming of rubber used in the rubber and rubber edge.2. the machine type (Calendar) is a rubber molding machines by features rolling tires by tire iron features mixed with other materials, coating or glaze as a sheet with the thickness of the Board through 2 ball roller machine. Used for forming part of a belt and tie rack canvas page in the tires rubber redian.Step 6 the Assembly rubber project.After this step, the project is finished (Green Tire) rubber. Step 7 bake (Curing Machine).Resin dryers (Curing Press) is a machine that performs soft rubber tread pattern on the finished project. The machine's lid is open-close mould tread patterns and the channel's over steam heat. To soft rubber tread pattern and baked, cookedStep 8 cut off excess resin body (Trimming)Step 9 check the balancing of tiresStep 10. quality characteristics, tyre usage.
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