How Ceramic Tiles Made on today ITS Production from the line to the growth line
Ceramic Tiles are a popular Choice for flooring and backsplashes Kitchen
Bathroom Walls Can Withstand humidity and they Will not absorb liquids or
odors they're also fireproof and resistant FAV stain resistance. and no
Matter How much You Walk on them
Ceramic Tiles Never Wear out this Factory specializes in Wall Tiles floor
Tiles are Made using the Same Process but a different composition of
ingredients the Starting ingredient here is Talk a Soft powdery Mineral they
Blend it with Four different. powdered chemicals the names of which are a
Company Secret the ingredients Go Into a Mixer where they're hydrated until
there's Six PERCENT Water to Ninety-Four PERCENT Powder the Mixer runs for
precisely 12 minutes any Longer would heat the mixture and Dry it out
the. mixture is now slightly Damp and quite 1p a Conveyor Belt transports it
to a grinder that Mills it to a Fine texture this mixture is now Ready to be
formed Into Various models of Tiles the Factory uses fully Automated Machinery
to Produce ITS 10.8 centimeter square Tiles a. standard Wall Tile Size a Moving
Train First deposit a Batch of mixture Into a Mold the Mold cavity is in the
Shape of Six Outside down Tiles oppressed descends applying both heat
and pressure this Compact the mixture Into the cavity solidifying the Shape as
the Press rises the. Mold Automatically pops out the Tiles they Roll off the
Machine onto a Conveyor Belt
the belts now Tiles flip the Right Side Without Breaking them up which is quite
a feat considering that these are not yet to be fully hardened Baked Tiles the
Precision Equipment is adjusted. to Handle the Tile gently at all Production
faces a Revolving brush now sweets the Tiles Clean their surface must be free
of dust and Other contaminants for Paint to Adhere properly the Factory uses a
Water-based Paint that specifically designed for Ceramics it continually
Circulate in the. back keeping the Color well blended the Painting Process
resembles an Automatic Car Wash the Tiles travel Through Four Springs homes
each of which applies a thin Coat of Paint then they Pass under powerful
Heating Elements which Dry the Paint in Mere seconds
all that's left is to Bake. the Tiles Will See shortly
the Factory uses the Same Ceramic mixture to Produce these square Border
Tiles they Look just like the Other Wall Tiles except that Two of the sides are
rounded when You Install a role of these Border Tiles above the regular Tiles the
rounded edges. Produce a Clean Finished Look while the Factory uses the Same
Painting Process for Border Tiles the molding Process as You just Saw is
somewhat difference rather than being fully Automated it requires Some manual
Labor
Due to the Tiles Complex Shape that's why Border Tiles are often more
expensive. than regular Tiles when the Tiles Come out of the Dryer Workers
stack them on wooden racks
they Load the racks onto Mobile carts then Roll the cart Into a Gas-Powered
oven Called the kiln this Factory's Kill is 58 meters in Length Longer than an
Olympic. Size Swimming Pool and Large Enough to Make Some 50,000 Wall Tiles in
one shot the firing as it's Called Takes 14 hours any Sudden Changes in
Temperature could Produce Thermal Shock and Practice Tiles so it starts out at
200 Degrees Celsius climbing gradually to a Peak of 1,000. 75 Degrees then
Slowly Descending back to the Starting Temperature after cooling. that lasts
roughly an hour the Tiles Come out there now fully hardened and Ready to have
their back to the Wall.
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